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Leaky house and oversized new HVAC systems?

Sue Davis|发布能源效率和耐用性

我们购买了该农场,可以在南方深处讲话 - 1950年建造的1-1/2楼层房屋。我们正在寻找有关使用具有历史风管和新型超大HVAC系统的非常漏水的房屋的想法。

Upstairs are with two rooms and a bath finished in the old attic space with knee walls insulated with fiberglass batts. The attic space has very minimal blown in fiberglass insulation. The remainder of the exterior walls are, from inside to out – dimensional boards, asphalt paper, an air gap, and brick veneer. The subfloor is similar to the walls – constructed of diagonally placed dimensional lumber with nice oak hardwoods over them. The previous owner insulated the crawl space with fiberglass batts between the joists.

Blower door testing showed we had a whopping 84% natural air exchange (4300 CFM50). Duct blaster testing showed 34% leakage from the ductwork in the crawl space and 20% leakage from the ductwork in the attic.

To top it off the upstairs (about 500 square feet) is served by a 1.5 ton 13 SEER heat pump (2007) with ductwork in the unconditioned portion of the attic. Downstairs (about 1400 square feet) is served by a 3 ton 13 SEER gas pack unit installed in 2010 with very old ductwork in the crawl space that sweats and drips in the summer.

现有房屋的供暖和冷却能力太多。当我们拧紧建筑物信封,重新构造阁楼和膝盖并修复/更换管道时,超大HVAC系统的效果将被放大。能源审计师警告说,如果空气和隔离,但不能取代超大系统,我们可能会出现霉菌问题。他的机械承包商认为他可以划定现有系统,并且可能起作用。他建议在房屋中进行湿度监测,尤其是在夏季,并指出我们很可能无论如何都可以更换系统。8月,爬网空间托梁的水分水平为12-17%,没有霉菌/霉菌的证据。

The house is managing the flow or moisture pretty well but not heat and air. I would prefer to control the source of fresh air entering the house. I’d like to replace the leaky crawlspace ductwork to reduce condensation adding to moisture in the crawl space and improve the air quality in the house. I don’t have the budget to replace basically new HVAC equipment.

如果你有10 k美元花在这,什么you do?

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Replies

  1. David Meiland||#1

    Are ductless heat pumps common in your area?

  2. GBA Editor
    Martin Holladay||#2

    Sue,
    So you have enough money for air sealing and insulation work, but not for HVAC equipment work? Well, I suppose that's better than the other way around.

    Once your air sealing and insulation work is complete, you won't have to operate both HVAC systems any more. You may be able to heat and cool the house with just one of your two units.

  3. Sue Davis||#3

    David - Ductless heat pumps haven't really taken off here aside from in sunroom additions and historic homes. I met a dealer last night and am going to have him make a home visit. The quote to replace the ductwork under the house was $6k. If I went with a ductless heat pump, I could eliminate the ductwork in the crawl space. He suggested closed cell spray foam to insulate the crawl, which would help air seal it too.

    Martin - the ductwork for the two systems is completely separate. One serves the upstairs and the other serves the downstairs. A home inspector suggested I run the fan 24/7 on one system and let the other heat/cool, swapping upstairs vs. downstairs seasonally to let cool air "sink" in the summer and hot air "rise" in the winter. We pretty much live in the downstairs, so running the first floor unit only would be an option.

    I think the plan will be to air seal the house, insulate the attic, and then see how the house functions and how much money we have left to go ductless downstairs and spray foam the crawl. Save our pennies, and do it later next year.

  4. Expert Member
    Dana Dorsett||#4

    It's a fools errand to try to air seal a knee wall to the mini-attic floors with good success. (Take it from somebody who has played that fool multiple times!) The easier and more reliable approach is to insulate and air seal at the roof deck, eliminating all attic venting.

    Before you do that make sure that the brick veneer is vented to the exterior, not into the attic. If it's venting into the attic you'll have to provide top venting to the exterior under the eaves before sealing the top of the cavity. (Drilling 1/4" holes at an upward angle every 2nd or 3rd mortar seam is usually enough, or you could core out ~1-1.5" holes every few feet in the bricks themselves and use a screened vent-plug.)

    If it's a plank-sheathed roof deck behind the kneewalls (as it might be in 1950 construction) you can do a world of good adding 5-6" of open cell foam to the roof deck all the way down to the soffits as part of the air-sealing, bringing the attic ducts inside of conditioned space. Pull any insulation on the kneewall space floor back from the soffits to allow the foam installers to get a good seal, but there's no good reason to pull it all out (or the insulation on the kneewalls) in your climate, and keeping it would still help reduce the cooling and heating loads for the house.

    如果这是一天中大部分时间或光线/白色带状疱疹的胶合板屋顶甲板,如果您使用开放的牢房泡沫,冬季水分积累的风险很小为了保护它,然后您可以进行开放式电池以将其填充到完整的after深度(或稍微超越)。

    如果它是一个黑暗的屋顶,几乎没有阴影,请不要流汗,胶合板甲板可以打开牢房。如果您打算在接下来的5年中重新屋顶,则可以继续使用开放式电池解决方案,并在新的木瓦之间添加一英寸的EPS或ISO,无论如何都很好。IRC代码规定了气候区域1-3的屋顶甲板上方的R5,但其中有一些差距,尤其是在屋顶甲板的内侧开放式细胞泡沫而不是纤维时。您放在屋顶甲板上方的R越多,屋顶甲板和afters的干燥和快乐越快乐,但是如果您在屋顶甲板上方超过一英寸以上,则必须将其压低,而2倍毛茸茸的螺丝螺丝在中央rafters 20英寸的rafters,并在皱纹中添加OSB/Ply Nailer甲板。这都是一个好主意,但相对于1英寸的泡沫指甲解决方案可能不在预算中。但是,在屋顶甲板下方的屋顶甲板上方的ISO中,ISO的3英寸会使您处于相当不错的R40,并且由于afters绕着R18的热折断,将优于纤维溶液R50。

    Whether you go for a ductless solution or re-do the ducts it's still a good idea to seal & insulate the crawlspace to at least R8.

    Vented crawlspaces represent a huge latent load to the air conditioning, and are usually a huge air leak adding to the heating load as well. A heavy 10mil poly or EPDM vapor retarder on the floor lapping up a good 8" onto the foundation walls and either 2" of closed cell foam sparyed on the wall or 2" of EPS or iso cut to fit with foam sealed edges all the way from the ground vapor retarder to the foundation sill & band joist is in order. The sprayed closed cell is quicker, but the rigid foam solution could be DIY a much lower cost. If the inspectors will sign off on it you can use furring through -screwed to the foundation 24" o.c. and use intumescent paint for an ignition barrier for the foam. If you used fire-rated polyiso you could skip the ignition barrier, and use polypropylene plug type fasteners, as detailed here:

    http://blog.energysmiths.com/2011/08/basement-insulation-part-3.html

    If this is in a termite prone area you may be required to leave a 2" inspection gap, but that shouldn't stop you from being able to air seal it.

    As with the attic, any insulation between the floor joists can be left alone. But monitor the RH in the crawlspace with a cheap $10 battery operated humidity monitor (AccuRite or other), and if the humidity climbs to 60% RH @ 70F or higher you'll need to actively do a modest amount of air exchange with the conditioned space.

    For less than the $6K quoted for the crawlspace ductwork you could probably install a pair of 3/4 ton mini-splits (one upstairs, the other down- maybe one of them should be a 1-ton if there is a lot of west facing glass making a high peak-cooling load), and get sufficient cooling & heating for the house at the "after" picture of air sealing & insulation.

    In general insulating without air-sealing would be a problem using the old heat pumps for cooling since they wouldn't run long enough to keep the moisture levels down. But those latent loads are primarily from the air infiltration, so if you take that 4300cfm/50 down to under 1500cfm/50 that load is largely dealt with. If insulating the roof deck with open cell foam it's good to pressurize the house with large window fans blowing inward and smoke-test the soffits for leakage before they break down- sealing the soffits while crawling around in a space suit dragging a spray gun & hoses is an uncomfortable & awkward job, and it's easy to miss spots, but it's usually easy to fix those spots once you've located them.

  5. Sue Davis||#5

    Wow, Dana,

    Lots of good info (and experience).

    这房子是房地产销售,在我们面前生活在我们面前的小女士在2011年用高反照率沥青带状疱疹(非常轻)代替了屋顶木瓦,还安装了新的低E Argon填充的双窗格窗户和热泵和燃气包。如果她在更换HVAC单元之前将空气密封并隔热,我们将保持良好的状态。

    We are in a termite prone area and the house had a terrmite and powder post beetle infestation in the past. We're also on the edge of a coastal flood zone (next street over is out of the zone) so we have to keep the crawl space drainable for insurance purposes. We have two layers of vapor barrier in the crawl space but it's not well sealed. The foundation is brick with brick piers with a capillary break. I'm still thinking closed cell spray foam under the floor would be the best way to go to airseal and insulate the crawl space and improving the integrity of the vapor barrier while allowing drainage for flood insurance (keeping the mortgage in tact).

    On the attic, I had thought about spray foam and incorporating it into the building envelope - that would get the upstairs ductwork inside the envelope. The roof peak space is so enclosed due to the room additions, that I'm not sure they could sprayfoam it. There's a head and shoulder access where you can look into the space but I don't know how they'd manage to spray it. The roof has a ridge vent and I can't see the roof underlayment because there is plywood parallel to it supporting a layer cellulose insulation (old brown powder). We do have soffit vents but there's really no baffles to allow ventilation to flow from the soffits to the ridge.

    我要打电话给mini-split的家伙,哈哈ve him take a look. He knew a bit about spray foam too. I'm seeing more and more spray foam installers marketing in our area and will have to figure who's good.

  6. Expert Member
    Dana Dorsett||#6

    You can still insulate the crawlspace walls and use operable ports where the vents used to be. Insulating the crawlspace walls couples the house to the thermal mass of the earth, which has a fairly optimal deep subsoil temperature anywhere in US zone 2, and much of zone 3, which would lower the cooing & heating loads more than insulating under the floor. (It's probably less foam too.)

    没有底之间的连续路径和山脊neither are providing much function, and it doesn't really change the picture for insulating under the roof deck where it's accessible. Closing off the soffit vents won't affect the ventilation at the peak enough to really matter.

    Dense-packing cellulose into the peak area (and in the sloped ceilings) and sealing the ridge vent holes with 1part can foam before putting the ridge-capping shingls down would probably be more protective to roof than leaving it as-is. See the WUFI simulations in the "cellulose" column for Miami, Houston, and Atlanta in Table 3, p.12 (.pdf pagination) of this document:

    http://www.buildingscience.com/documents/reports/rr-1001-moisture-safe-unvented-wood-roof-systems

    Anything over 2.8lbs/cubic foot dense pack pretty good- more than 2x tighter than loose-blown low density, but it'll be measurably tighter if you get it over 3lbs. At 3.5lbs it's about 2x as tight as at 2.8lbs.

    One real virtue of dense-packing cellulose over a "point and shoot" foam application is that the blown fiber finds and wedges into the exfiltration area, since it's pressurizing the cavity. This tends to seal it up VERY well, even if it's not perfect, usually better than a typical imperfect & untested/spot-remediated foam job. (Some foam installers will use theater smoke generators and blower doors to find & fix the leaks, but that's probably fewer than 1% of the foam contractors out there.)

    As a general rule it's better to skimp on closed cell foam, since the current generation of HFC blowing agents pack a significant lifecycle greenhouse gas potential, as does rigid XPS (the pink/blue/green, sometimes gray stuff.) EPS (the stuff with visible beads) and polyiso (off-white, usually with foil facers) are primarly blown with pentane, which has less than 1% of the greenhouse potential of the other stuff. There are newer/better blowing agents coming on the market soon, but most cc foam is still blown with HFC245fa. The only exception I know of that might be available in your area is water blown Icynene MD-R-200 (and NOT the MD-C-200, which is HFC blown). Open cell foams do not have this issue, but are more moisture permeable, and less suitable for a flood prone crawlspace.

    On that subject, EPS is a better choice than iso if it is likely to flood, since it will take on water if submerged, and give it up only very slowly through foil facers. EPS on the other hand takes up about 7% water by volume when submerged for a day or ten, but will give it back up in under a week when the tide goes out if you actively ventilate the space during the drying period. (EPS is used for everything from dock flotation to surf boards to lobster-pot buoys- it will still function as insulation when wet, but it'll lose about 10% of it's R at full saturation, which is restored when it dries.)

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